Vestas Wind Systems A/S is a Danish manufacturer, seller,
installer, and servicer of wind turbines that was founded in 1945. The company
operates manufacturing plants in Denmark, Germany, the Netherlands, Taiwan,
India, Italy, Romania, the United Kingdom, Spain, Sweden, Norway, Australia,
China, Brazil, Poland[2] and the United States,[3] and employs more than 25,000
people globally.[4]
As of 2013, it is the largest wind turbine company in the
world.
As of 2019 Vestas has installed over 66,000 wind turbines
for a capacity of 100 GW in over 80 countries on five continents.[6] As of 9
January 2019 the company has built production facilities in more than 12 countries,
among them China, Spain and the United States.[7] Vestas employs 25,000
people.[6]
Vestas traces its roots to 1898 when Hand Smith Hansen
bought a blacksmith shop in Lem [da], West Jutland, that operated as a family
business.[8] After the second world war Vestas was founded in 1945 by his son
Peder Hansen as "Vestjysk Stålteknik A/S" (West-Jutlandish steel
technology). The company initially manufactured household appliances, moving
its focus to agricultural equipment in 1950, intercoolers in 1956, and hydraulic
cranes in 1968. It entered the wind turbine industry in 1979[9] and produced
wind turbines exclusively from 1989.[10] In 1997, the company placed in
production the NTK 1500/60. The product was designed by Timothy Jacob Jensen
and received the German IF Award and the Red Dot Award.[11] The company's North
American headquarters was relocated in 2002 from Palm Springs, California to
Portland, Oregon.[12][13]
Vestas V47-660kW wind turbine at the American Wind Power
Center in Lubbock, Texas
In 2003, the company merged with the Danish wind turbine
manufacturer NEG Micon to create the largest wind turbine manufacturer in the
world, under the banner of Vestas Wind Systems. After a sales slump and an
operational loss in 2005,[3] Vestas recovered in 2006 with a 28% market
share[3] and increased production although market share slid to between
12.5%[14] and 14%.[15]
Vestas began a whistleblower program in 2007, among the
first in Denmark.[16]
On 1 December 2008 Vestas announced plans to expand its
North American headquarters in Portland through construction of a
600,000-square-foot (56,000 m2) new building, but this plan was mothballed in
2009 due to the economic recession, and in August 2010 the company announced a
revised plan, scaled back in size, to expand its Portland headquarters by
renovating an existing-but-vacant 172,000 sq ft (16,000 m2) building.[17] At
that time, Vestas employed about 400 in Portland and committed to add at least
100 more employees there within five years; the new building will have space for
up to 600 workers.[17] The company moved its Portland offices to the new
headquarters building, a renovated historic building, in May 2012.[18]
In February 2009, the company announced the production of
two new turbine types, the 3-megawatt V112 and 1.8-megawatt V100. The new
models were to be available in 2010.[19]
In July 2009, Vestas announced its manufacturing operations
on the Isle of Wight in England would close due to a lack of UK demand,
affecting 525 jobs there and 100 in Southampton. Approximately 25 workers at
the wind turbine factory on the island occupied the administration offices in
protest on 20 July 2009, demanding nationalisation to save their jobs.[20]
In August 2009 Vestas hired more than 5,000 extra workers
for its new factories in China, the United States, and Spain. The company said
it was "expanding heavily in China and the US because these markets were
growing the fastest, in contrast to the sluggish pace of wind farm development
in the UK".[21] As part of this gradual shift in production away from
Europe and towards China and the US, in October 2010, the company announced it
was closing five factories in Denmark and Sweden, with the loss of 3,000
jobs.[22]
In November 2010, Vestas shut down the 70-person staff
advisory department 'Vestas Excellence', responsible for securing
competitiveness, handling suppliers, quality assurance and globalization.[23]
In January 2012, the company suggested firing 1,600 out of
its 3,000 U.S. workers if the U.S. did not renew the 2.2 cents-per-kilowatt-hour
Production Tax Credit,[24] which was extended in 2013.[25] On 13 August 2012,
an estimated 90 workers were laid off from the Pueblo facility. Six long
colored lines, leading to an exit, had been placed on the floor. Those laid off
were given one of six different colored papers, and then instructed to follow
the colored line that matched the colored paper they had been given.[26] In
2013, the tower factory in Pueblo began ramping up to full utilization as
orders rebounded from the 2012 slump.[27] Other facilities in Colorado include
a further 750 persons employed at a blade manufacturing facility in Windsor,
Colorado.[when?] Vestas has nacelle and blade manufacturing facilities in
Brighton, Colorado[28] and also operates a tower facility in Pueblo, Colorado.[29]
Vestas said it decided to build its North American production facilities in
Colorado because of the state’s central location, extensive transportation
infrastructure and rail system, existing manufacturing base, and skilled
workforce.[29]
In May 2013, Marika Fredriksson became the company's new
Executive Vice President and Chief Financial Officer after her predecessor Dag
Andresen resigned for personal reasons. Her strategy is to lead Vestas back to
higher earnings after the important losses faced by the company: from €166
million losses in 2011 and increasing to €963 million in 2012.[30]
MHI Vestas factory beside the River Medina, Isle of Wight,
UK
In September 2013, Vestas made a joint venture for offshore
wind turbines with Mitsubishi Heavy Industries creating MHI-Vestas, including
the 7-9 MW Vestas V164, the most powerful turbine on Earth.[31][5][32][33]
In October 2013 Vestas sold its four casting and two
machining factories to VTC Partners GmbH.[34]
In May 2014, Vestas announced it would be adding hundreds of
jobs to its Colorado Windsor and Brighton facilities and following a rough 2012
it called 2013 one of Vestas’s "best years ever".[35] Vestas also
added employees in Pueblo and expected the tower facility to eventually top
500.[27] Vestas stated that it expected to have 2800 employees in Colorado by
the end of 2014.[36] As of 2016, Vestas has a US nacelle production capacity of
2.6 GW.[37]
In March 2015, Vestas announced it would be upping jobs by
400 at its blade manufacturing facility in Windsor and stated "We had a
very successful 2014".[38] In 2015 almost half of all Vestas turbines were
going to the American market[39] (nearly 3 GW for US out of 7.5 GW
worldwide).[40] Vestas intends to build a blade factory in India in 2016.[41]
In 2014 and 2015, 26 dishonest employees were detected with
the company's whistleblower program (the first in Denmark), and
disciplined.[16]
In February 2016, Vestas got its largest order of 1,000 MW
(278 x 3.6 MW) for the Fosen project near Trondheim in Norway. It costs DKK 11
billion, and should deliver 3.4 TWh per year.[42]
In 1Q 2016, the average wind turbine price was 0.83 million
Euro per MW, compared to 0.91 a year before.[43]
In 2016, Vestas was voted number 7 on the Clean200
list.[44][45]
In 2019, MHI-Vestas received a supply and operations vessel
for the Deutsche Bucht Offshore Wind Project, with a further two ships
scheduled for other projects.[46]
Research and development
Vestas spent €92 million ($128 million), or 1.4% of revenue,
on research and development in 2009. It has filed 787 wind turbine patents (227
in 2010) according to United Kingdom Intellectual Property Office (UK-IPO),
while General Electric has 666 and Siemens Wind Power has 242.[47]
In October 2009, Vestas and QinetiQ claimed a successful
test of a stealth wind turbine blade mitigating radar reflection problems for
aviation.[48][49][50][51]
In December 2010 Vestas were developing the V164 7 MW
offshore turbine,[10] with a 164 m rotor diameter. Prototypes of it were
manufactured at Lindø (the former Maersk shipyard) due to size, crane and port
access requirements. Series production of nacelles for the 32 turbines (256 MW)
extension of the 90 MW Burbo Bank Offshore Wind Farm occurs at Lindø, while
blades are made at Vestas' Isle of Wight facilities[52][53][54] in England.[55]
DONG Energy tested a prototype in the sea off Frederikshavn in 2013, at a cost
of DKK 240 million.[56][57] A V164 was installed for testing in Østerild Wind
Turbine Test Field in 2014,[58] later uprated to more power.
In June 2011, the Vestas supercomputer Firestorm was number
53 on the TOP500-list of the world's most powerful computers[59] calculating
worldwide weather in a 3x3 km grid, and it delivers daily weather reports to
the newspaper Ekstra Bladet[60] and similar purposes.[61] In 2012, Vestas
donated the older 1344-core supercomputer from 2008 to Aalborg University.[62]
In October 2011, Vestas participated in the deployment of a
floating wind turbine offshore of Portugal. Vestas supplied a v80 2.0 MW
offshore turbine to Windplus, S.A. (a joint-venture company including Energias
de Portugal, Repsol, Principle Power, A. Silva Matos, Inovcapital and Portugal
Ventures).[63] The system, known as the WindFloat, consists of a
semi-submersible type floating foundation, a conventional catenary mooring, and
the wind turbine. The successful deployment represents the first offshore
multi-megawatt wind turbine to be installed without the use of any heavy-lift
or specialized offshore construction equipment.
In 2012, Vestas scaled back and closed some of its R&D
offices in Houston, Marlborough, Louisville, China, Singapore and Denmark.[64]
In August 2013, Vestas started operating its 20 MW test
bench for nacelles in Aarhus.[65]
On 5 September 2013, Dr. Chris Spruce, Vestas Senior Product
Engineer, served as member of the Scientific Advisory Board (SAB) for the
kite-energy-systems project ERC HIGHWIND, a project at KU Leuven dedicated to
the research and development of tethered airfoils dedicated to generating
energy by airborne wind energy (AWE).[66]
In April 2016, Vestas installed a 900 kW quadrotor test wind
turbine at Risø, made from 4 recycled 225 kW V29 turbines.[67][68][69] The
first three months of testing confirmed theoretical models. Vestas has no immediate
plans of commercializing the prototype.[70] Test results were published in
2019, indicating lower costs.[71][72][73]
In September 2019, the company was announced as a principal
partner of the Mercedes-Benz EQ Formula E Team for their debut season.[74]